Cal-osha Lock Out Tag Out Program
Best Practices - How to Develop Your HECPsListed below are the general steps for writing your HECPs. Label identifies flexible conduit delivering electrical energy to motor Step 6 - For each piece of equipment, machinery, or prime mover describe the specific techniques and steps to follow in order to control all hazardous energy sources and how to safely restore the machinery and equipment to servicea. Consider Work ActivitiesFirst consider the work activities of each Authorized or Affected Employee on the specific machine or piece of equipment, and the potential for injury from hazardous energy sources. Your HECPs must contain procedures to notify all Authorized and Affected Employees each time before any work activities involving lockout / tagout start.b. Specify Hazardous Energy Control StepsThen specify the steps to control all hazardous energy sources for each machine, piece of equipment or prime mover that you identified.
- Lockout Tagout Training
- Cal Osha Fact Sheet Lockout Tagout For Employees
- Cal Osha Lockout Tagout Program
In your procedures, remember to identify and control all hazardous energy sources including main and secondary power supplies, potential, and stored energy (e.g., capacitors, springs, elevated machine members, rotating flywheels, hydraulic systems, and air, gas, steam or water pressure.)There are three basic ways to control hazardous energy sources which are isolation, blockage, or dissipation at points of control. Include steps and procedures for:. Shutting down operating equipment by the normal procedure (e.g., depressing a button, opening a toggle switch). Hazardous energy control such as:. Closing switches, valves. Bleeding or draining valves.
Lockout Tagout Training
Inserting blank flanges. Dissipating, disconnecting, relieving, or restraining potential and stored energy by grounding, repositioning, blocking or bleeding. If there is a possibility of re-accumulation of stored energy to hazardous levels, verification of isolation shall continue until the work is completed.Using a tool to verify there is no air pressure in the lineBleeding air pressure by opening a valvec. Secure Hazardous Energy Control PointsYou must now develop procedures to ensure that the control measures can not be overridden or by-passed. Hazardous energy sources are considered adequately secured for each machine, piece of equipment, or prime mover when an unplanned event would not reactivate the flow of energy or cause inadvertent movement.Your procedures must specify how lockout and tagout devices will be placed and removed, and if necessary transferred between employees at the point of control.
They must also specify who is responsible for each of these functions. There are two basic ways to secure hazardous energy points of control. These are:. Lockout - using personal padlocks (where only the authorized person has the key) or seals that can be readily secured to the point of control. Tagout - posting accident prevention signs and tags which can be readily secured to the point of control.
Cal Osha Fact Sheet Lockout Tagout For Employees
Tagout device attachment means must be of a non-reusable type, attachable by hand, self-locking, and non-releasable with a minimum unlocking strength of no less than 50 pounds. Pneumatic valve locked out/tagged outd. Test for EffectivenessOnce your hazardous energy control procedures have been developed you must also develop procedures to test their effectiveness. These procedures should specify that testing be done each time you de-energize your machines, equipment, and prime movers regardless of the time interval between de-energizing and start-up. Your procedures should also specify that where there is a possibility of re-accumulation of energy to hazardous levels, testing should be continued until work activities are completed. Procedures for testing should include:. Removal of employees from the area of the machine, equipment, or prime mover.
Cal Osha Lockout Tagout Program
Having Authorized Employee push the start button to activate the machine, equipment, or prime mover to make sure it does not start. This means all energy sources have been positively locked out. Returning controls to the 'off' position following testing which means the machine, equipment, or prime mover is now locked out.If sensing devices are used for testing they must be used according to established procedures and be regularly inspected and/or calibrated.e. Restore Equipment, Machines, and Prime Movers Back to ServiceYou must develop procedural steps for the removal of lockout and tagout devices. The same Authorized Employee(s) responsible for carrying out the Hazardous Energy Control Procedures should be responsible for restoring machines, equipment, and prime movers back to their normal operation.